Danish design·European production·Global scale·Manufacturing partner since 1965
Capabilities · Centre of excellence

A complete RTA production setup, under our own control.

From raw panel to packed carton, every step of ready-to-assemble manufacturing happens on Tvilum's own lines in Denmark and Poland. No brokered factories, no opaque supply chain. When we commit to volume, it's our own machines that deliver it.

The technical setup

Eight disciplines.
One factory.

Automated, integrated and measured: the production capabilities behind a five-million-piece year.

01

Automated production lines

High-throughput, automated lines that hold quality and consistency at volume, the backbone of dependable retail supply.

02

CNC precision cutting

Computer-controlled panel cutting and machining, held to the tenth of a millimetre, so every part fits the way it was engineered to.

03

Paper laminating

In-house lamination of decorative surfaces onto board: the durable, true-to-design finishes the volume market expects.

04

Profile wrapping

Continuous wrapping of profiled edges and components for clean, hard-wearing edges across the range.

05

UV lacquering systems

UV-cured lacquering lines for hard, consistent, low-emission surfaces, finished fast and to standard.

06

Frame-door factory

A dedicated frame-door (rammelåge) production facility for framed fronts and doors, in-house and at scale.

07

Chipboard & MDF processing

Production in raw chipboard, melamine-faced chipboard (MFC) and MDF: the right substrate for every price tier and application.

08

Robotic packing & palletising

Robotic cells pack and palletise flat-pack cartons engineered for parcel and pallet networks alike.

Materials & substrates

The right board for the job.

Raw chipboard
The structural core of ready-to-assemble furniture: engineered, consistent and cost-efficient for volume programmes.
MFC
Melamine-faced chipboard in a wide decorative range: durable, scratch-resistant surfaces straight off the line.
MDF
Medium-density fibreboard for profiled fronts, painted finishes and the detailed work framed and shaker designs need.
On the floor

Six decades of flat-pack engineering, in one place.

Profile cutters worn smooth by generations, tooling racked to the tenth of a millimetre, robotic lines packing what the machines checked.

Robotic palletising cell packing flat-pack cartons
Robotic packing & palletising
Pneumatic press clamps on an assembly machine
Automated assembly: every joint seated by machine
Wall of profiling and saw blades
CNC & profile cutting
Racks of precision drill bits
Tooling to the tenth of a millimetre
Sample drawers of fittings and hardware
The hardware library
Engineered for e-commerce

Built to survive the last mile.

Selling furniture online is a packaging problem as much as a product one. Tvilum engineers each carton for the parcel age: pack density, drop-tested protection and assembly logic that decide your return rate before the box ever ships.

  • Packaging design: cartons engineered for parcel and pallet networks
  • Transport testing: drop, vibration and stack testing before a line goes live
  • Delivery reliability: protection and pack quality that lower damage and returns
  • Channel-ready: proven into marketplace and dropship models of the Wayfair / Amazon type
See the full partner model
Pallet store ready for dispatch in the Tvilum logistics centre
Flat-pack engineered for parcel and pallet networks.
Become a partner

Put our production lines behind your range.

Range reviews, samples, capacity planning and integration. Let's scope what our setup can build for your category.